Smart On-Torch Weld Fume Extraction System for Heavy Engineering
At a glance
- Company
- DMAC Engineering
- Product
- Welding Fume
- Industry
- Manufacturing
Transforming Air Quality and Efficiency at DMAC Engineering
DMAC Engineering, a leader in heavy industrial manufacturing across Ireland and Europe, partnered with Beam to revolutionize their welding operations. Founded by CEO Declan McShane in 1993, DMAC has built a reputation for excellence in the materials handling, recycling, and Data and ME Service sectors.
With over 150 employees and continuous production demands, the company identified the need for a plant-wide fume extraction system to enhance workplace safety, reduce energy use, and improve indoor air quality.
The Challenge: Cleaner Air and Lower Energy Costs
DMAC Engineering needed an advanced fume extraction system that could handle multiple welding stations without compromising performance or efficiency.
Traditional overhead LEV arms were bulky, energy-intensive, and inefficient for their large-scale, varied workpieces. The company sought a modern, automated solution that could deliver cleaner air and lower running costs.
The Solution: BEAM's Smart LEV System
After surveying the welding and fabrication areas, BEAM designed an innovative Smart LEV (Local Exhaust Ventilation) system - integrating intelligent sensors and control technologies to target extraction only where needed.
Why On-Torch Extraction?
Unlike traditional systems, BEAM's on-torch extraction technology captures fumes directly at the source - built into each welding torch.
This meant:
- No external arms or cluttered ducting
- A neat, airline-style installation across 70 welding stations
- Precision extraction only when operators are actively welding
- Substantial energy savings and reduced filter maintenance
A Visionary Partnership
“We have spent a lot of time researching the different options for weld fume LEV and concluded that On-Torch extraction was the best solution for us. BEAM's proposal stood out in that they were offering us a fully automated extract system with the benefits of lower running and filter service costs. We understood this was a truly innovative approach which also appealed to our philosophy of continuous development and improvement, so we jumped on-board with BEAM.”
Ronan McShane
Director, DMAC Engineering
Key Project Highlights
🔧 System Size: 70 operator stations powered by 3 high-vacuum units (39 kW total)
⚙️ Automated Efficiency: Smart sensors regulate extraction in real-time
💨 Clean Air Performance: Dramatic improvement in indoor air quality
💰 Energy Reduction: Up to 50% lower power consumption during operation
👷 Employee Satisfaction: Healthier, cleaner working conditions
Proven Results: 50% Energy Savings
“BEAM had advised us that the actual power consumption would be much lower than the equipment rating plates. Even then, we were surprised to see no spike in our power usage when the system went live. After three months of operation, we’ve recorded around 50% less power consumption - that’s incredible!”
Ronan McShane
Director, DMAC Engineering
These results prove that BEAM's Smart LEV systems deliver measurable ROI - combining environmental responsibility with industrial performance.
Improved Indoor Air Quality
DMAC Engineering also reported a significant improvement in air purity and working comfort inside their welding halls.
“Since installing the system, our team has noticed a dramatic improvement in air quality. It’s been a great success, and our staff really appreciate the difference. Thanks to BEAM for their excellent work and outstanding results.”
Ronan McShane
Director, DMAC Engineering
Cleaner air has led to happier employees, reduced health risks, and an enhanced working environment that aligns with DMAC’s philosophy of continuous improvement.
Scalable Solutions for Every Manufacturer
BEAM's Smart On-Torch LEV systems are scalable and cost-effective.
For the best economy, BEAM recommends a minimum of five welding workstations for a central system - ensuring optimal extraction performance and minimal energy costs.
Key Benefits at a Glance
- 50% Energy Savings – Reduced power usage with intelligent control
- Cleaner Air Quality – Healthier, safer welding environment
- Compact Design – No bulky arms or overhead ducting
- Low Maintenance – Extended filter life and automated operation
- Future-Ready Technology – Smart sensors and efficient airflow control
Transform Your Welding Environment Today
Ready to enhance air quality, protect your workforce, and cut energy costs?
👉 Contact BEAM to discover how our Smart LEV systems can modernize your facility.
Join forward-thinking manufacturers like DMAC Engineering - and experience the next generation of on-torch fume extraction technology.
Gallery
View a selection of images showcasing BEAM's On-Torch Weld Fume Extraction System at DMAC Engineering.
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