Local Exhaust Ventilation (LEV) removes welding fumes from the air so that they can’t be breathed in. BEAM LEV systems consist of 1m-9m extraction arms and a series of ducting which connects the arms to an air filtration unit. Smart controls are available to improve energy efficiency and reduce costs.
Welding Fume Extraction Solutions
Discover BEAM's bespoke weld fume extraction systems to ensure a safer and healthier workplace.
Trusted by 5000+ customers throughout UK and Ireland
Safe & Effective Removal of Hazardous Welding Fumes
At BEAM, we provide a range of weld fume extraction solutions designed to improve indoor air quality and ensure workplace safety.
COSHH Compliant
All BEAM Welding Fume Extraction Systems comply with the health & safety regulations.
Bespoke Designs
Our experienced technical team can design a weld fume extraction system to suit your business needs.
Energy Efficient
We supply and install Weld Fume Extractions Solutions equipped with energy saving controls.
Creating a Safer & Healthier Workplace
With a welding fume extraction system in place, harmful air pollutants which have been produced via the production process are removed leading to a healthier work environment for all staff.
Why is Welding Fume Extraction Required?
During the welding process, a mixture of gases, including carbon monoxide, nitrogen oxides and ozone, as well as toxic metal particulate such as manganese, are produced when metals are heated above their melting point, vaporise and condense into fumes. Weld fumes are classed as a carcinogen and exposure to these substances can cause serious health issues, such as asthma, chronic obstructive pulmonary disease (COPD), lung cancer, and neurological disorders. Manganese, in particular, has been linked to cognitive impairments and lung conditions when inhaled. Welding Fume Extraction is crucial to protect workers' health and comply with safety regulations.
Benefits of Welding Fume Extraction
With a fume extraction system in place, harmful contaminants are removed from the working area. Some of the key benefits of this include:
- Protecting workers health by preventing exposure to harmful weld fumes
- Improving indoor air quality for a safer, healthier working environment
- Complying with health & safety regulations to ensure the welfare of employees.
Compliance with Health & Safety Regulations
Extraction and control of welding fumes in the workplace has always been a legal requirement for operators under the existing Control of Substances Hazardous to Health (CoSHH) Regulation 7.
In 2019, the Health & Safety Executive (HSE) issued a safety alert updating its advice regarding the risks and controls of exposure to welding fumes. This is intended for those who undertake any type of welding activity in any industry.
- Due to the reclassification of welding fume as a carcinogen, there is now NO safe limit to exposure.
- General workplace ventilation would not be considered an acceptable solution.
- The HSE recommend that engineering control solutions must be put in place for all welding, including outdoor work, and work of short duration.
Our technically qualified engineers hold Professional Certification (P602 & P604) from the Health and Safety industry body, British Occupational Hygiene Society (BOHS), and recommend companies follow the latest advice based on the Approved Codes of Practice (ACOPs) and Control of Substances Hazardous to Health (CoSHH) Regulations.
Types of Weld Fume Extraction Systems We Offer
Welding operations differ from business to business, so we offer a range of extraction systems to suit any work environment. Explore our options below to find the best weld fume extraction system to protect your workplace against the dangers of weld fumes.
Local Exhaust Ventilation (LEV)
Find out more about LEV
Local Exhaust Ventilation (LEV) removes welding fumes from the air so that they can’t be breathed in. BEAM LEV systems consist of 1m-9m extraction arms and a series of ducting which connects the arms to an air filtration unit. Smart controls are available to improve energy efficiency and reduce costs.
Portable Weld Fume Extraction Arms
Find out more about Portable Extract Arms
In some working environments, it may not be practical to install fixed extraction arms. BEAM offer Portable Weld Fume Extraction units, comprising of an extract arm and integrated filtration unit which can be easily moved throughout the workplace as required. These are allow for flexibility and are ideal for use in smaller welding operations.
On-Torch Weld Fume Extraction
Find out more about On-Torch Extraction
On-torch extraction systems consist of a proprietary welding gun with an integrated suction nozzle at the tip to effectively remove fumes before they disperse into the air. A centralised or portable filtration unit filters out contaminants and returns clean, fresh air into the workspace. This system can be beneficial where no other extract solution can be deployed due to restrictions within the location where the work is carried out as they offer greater mobility and flexibility.
Downdraught Extraction Benches
Find out more about Downdraught Benches
Welding tasks can be carried out on the downdraught bench work top which is constructed from perforated 2mm HD steel plate. Downdraught benches require no installation and feature integrated fans & filters which provide suction to remove welding fumes from the process, with cleaned, filtered air being returned to the workshop.
Extraction Enclosures at Robot Cells
Find out more about Extraction Enclosures
The use of robotic welding cells completely removes operators from harm, but they still require welding fume extraction to ensure no contaminated air is displaced into the working environment.
BEAM can advise on suitable extract systems for robotic cells, including enclosures, extract capacity, and offer complete solutions comprising the design, supply, installation and validation of the equipment.
Local Exhaust Ventilation (LEV)
Portable Weld Fume Extraction Arms
In some working environments, it may not be practical to install fixed extraction arms. BEAM offer Portable Weld Fume Extraction units, comprising of an extract arm and integrated filtration unit which can be easily moved throughout the workplace as required. These are allow for flexibility and are ideal for use in smaller welding operations.
On-Torch Weld Fume Extraction
On-torch extraction systems consist of a proprietary welding gun with an integrated suction nozzle at the tip to effectively remove fumes before they disperse into the air. A centralised or portable filtration unit filters out contaminants and returns clean, fresh air into the workspace. This system can be beneficial where no other extract solution can be deployed due to restrictions within the location where the work is carried out as they offer greater mobility and flexibility.
Downdraught Extraction Benches
Welding tasks can be carried out on the downdraught bench work top which is constructed from perforated 2mm HD steel plate. Downdraught benches require no installation and feature integrated fans & filters which provide suction to remove welding fumes from the process, with cleaned, filtered air being returned to the workshop.
Extraction Enclosures at Robot Cells
The use of robotic welding cells completely removes operators from harm, but they still require welding fume extraction to ensure no contaminated air is displaced into the working environment.
BEAM can advise on suitable extract systems for robotic cells, including enclosures, extract capacity, and offer complete solutions comprising the design, supply, installation and validation of the equipment.
Discover the best welding fume extraction solution for your workplace
Our experienced and qualified engineers can advise on the best solution to suit your business requirements and budget.
Welding Fume Extraction Success Stories
Discover how BEAM has helped manufacturing companies throughout Ireland and the UK mitigate risks related to welding fumes through the implementation of extraction systems, that have been tailored to suit their working environment.
Welding Fume Extraction: Frequently Asked Questions
Here are some answers to your most frequently asked questions about our industrial weld fume extraction systems.
Do you need a fume extractor for welding?
Yes, weld fume extraction is required by CoSHH regulations as there is no safe limit to exposure.
What is the best weld fume extraction system for my workplace?
The best system for your workplace will depend on a number of factors, including the size of the workspace, and the type and frequency of welding operations.
BEAM's qualified engineers have experience dealing with many different issues and problems, and can advise, develop and provide bespoke solutions which best suit your individual business requirements. Contact us for more information or a quote.
Why is welding fume extraction important?
Welding fume extraction is a legal requirement as it can lead to health issues for welders.
Can welding fume extraction systems be retrofitted into existing workshops?
Yes, welding fume extraction systems can be retrofitted. BEAM's engineers can design a system that can be integrated into your workspace, with minimal disruption to your day-to-day operations. Get in touch for more information and a quote.
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Our dedicated team of experts are available to answer any queries you may have.
